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UPAMAX®
Two-ram compactor with
plastic tying
Distinguishing features of the UPAMAX model series include construction as two-ram compactor with two pressing chambers arranged perpendicular to one another.
With the UPAMAX it is possible to process household waste or pre-shredded garbage into bales that are perfectly square, which can then be tied or strapped with plastic tape or twine in a protected area in a box structure outside the pressing chamber. The addition of an ejection mechanism and a fully automated winding mechanism in the equipment configuration make the UPAMAX into a high-efficiency production system, which sets new standards in availability and user-friendliness.
- Torsion-resistant press chamber made of heavy profiles and multi-layer, continuously welded steel plates – a basic requirement for dimensionally stable and square-edged bales
- Fully milled base for optimum support of the wear floor, guaranteeing uniform load-bearing surface contact and a long service life
- Easy to replace and easily accessible guide rails made of hardened tool steel guarantee a long service life
- Replaceable, bolted wear plates made of special Hardox steel in the floor and side-wall areas – servicing-friendly and essential for heavy use
- An efficient cutting unit for achieving high cutting forces ensures uniform, shock-free pressing operation
- Easily accessible and easy to replace cutters designed for processing the heaviest material types
- Counter-blade system with large cutter setting angle and extended cutter stroke for optimum application of the cutting force
- Two independently mounted, oversized, greaseable and easily accessible retainer claws per side ensure highly compressed bales
- Solid channel section with surrounding wear protection and maintenance-free wire inlet and outlet, ensuring optimal, quick and reliable bale tying
- The highest corrosion resistance due to fully blasted parts and coatings (corrosion protection class C3)
- Structurally oversized construction for safety in all operations
- Full wear protection guarantees an enhanced service life through all-round panelling with wear plates
- Self-sealing labyrinth seals on both sides
- Heavy, long-life roller guides guarantee a long operating life
- Prefabricated cutting unit with relief for maximum cutting performance
- Quick-release system: i.e. blade replacement without threaded holes – very service friendly
- Press plate connection optimally protected against impact and eccentric strain
- Structurally oversized cylinder connection to absorb high reactive forces
- Optional: hydraulic wire slit closure
- Powerful ejector drive with double parallel guides to bear asymmetric loads while ejecting the compacted bales
- The ejector drive is designed for multiple pump operation, making faster cycle times possible
- The opening of the sealing door in the direction of the main compaction direction practically eliminates the possibility of the machine getting stuck, even with the most compact materials.
- The guide elements of the door guides are covered meaning they are effectively protected against dirt and jamming
- Robust automatic tying system suitable for all cross-sections available on the market
- Variably adjustable strapping and pre-stressing power
- Hinged housing means that cleaning and maintenance can be performed in no time
- The strap guide system is protected against liquid penetration by multiple labyrinth seals and constructed completely from rust-free stainless steel
- Tying tunnel with feeder arranged on the outer side to position the bales in the automatic tying system
- Variable selection of strapping
- The entire system can be emptied at any time
- Bale density ensured in discharge without any enlargement of cross section
- Short cycle times due to separate hydraulic drive
- The main cylinder and control block are designed for a maximum pressure of 420 bar to produce absolutely solid and stable high density bales
- Main cylinder designed to form a functional unit with the control block (main lines)
- Oversized plunger rod to absorb the highest reactive forces – important for material that is difficult to compact
- Control block in forged steel design for optimum efficiency and low loss of flow
- All seals and guide elements have a long service life, due to large cylinder guide lengths
- Short press cycle times, because idle time has been reduced to practically zero in the press plate's reversal points
- Positioned directly above the cutter unit, easily accessible and service friendly
- Rapid clearing of jammed material in the cutting area in front of the cutting edge
- 25.0 t (250 kN) pressing force, sufficient for even larger accumulations of material
- Quick replacement of the easily accessible, oversized guide rails
- Good absorption of eccentric loads during the stroke, which means a high degree of sturdiness even with heavy materials
- Generously sized valve technology for quick reaction and work times, allowing short stroke times
- Energy efficient and robust hydraulic drive with internal gear pump, for long life cycles
- Peak pressure 420 bar
- Operating pressure up to 310 bar for optimal compacting
- Generously sized oil reservoir, optionally with oil catch basin pursuant to the Ordinance on Installations for the Handling of Substances Hazardous to Water (AwSV), with oil leak warning device for additional safety
- Oversized cooling and filter system designed for continuous operation
- Exclusive use of reputable suppliers, for a reliable supply of spare parts
- Hoses with burst protection and catch basins on all hydraulic hoses, for maximum safety of equipment operators
- High quality and reliably operating valve technology
- Newest generation PLC control, for optimal reliability and easy operation
- Data access to all operating states for optimal control
- Recipe management allows simple and reliable selection of all pressing parameters
- Simple and reliable user guidance system with "push-button" function in automatic and manual modes
- Extensive display of errors and diagnostics, for quick troubleshooting
- Graphic user interface (touch panel)
- Decentralised control concept for sensors and actuators, with minimal wiring effort
- Remote maintenance with real-time access for rapid rectification of errors
- Additional operator stations possible on the compactor
- Large digit display can be mounted at different places on the periphery of the machine
- Optional: Operation data recording using UBIS (unoTech baler information system)
- High availability due to the high technical standards in design and manufacture
- Maintenance-friendly maintenance flaps, which allow safe access to areas subject to soiling
- Large maintenance doors on both sides of the press chamber
- Systematic placement of access stairways to all maintenance zones situated higher up
- High clearance underneath the machine bed for convenient cleaning
- Easy replacement of wear parts such as cutting blades, wear plates, and wire diverter pulleys through large servicing doors with quick-release latches
- Help desk functionality from service employees in the customer service department through remote maintenance in real time
- The compactor is designed according to the latest DIN EN 16252 safety standards
- Key transfer system (DOLD) including safety release for the enhanced safety of servicing and operator personnel
- STS as per the diagnostic coverage required by the latest standards for all maintenance doors
- Safety grates and doors prevent unintended access to moving parts
- Hoses with burst protection and catch basins on all hydraulic hoses, for maximum safety of equipment operators
- Two-channel EMERGENCY STOP system for additional safety
- Hydraulic system with retainer mechanism according to the Ordinance on Installations for the Handling of Substances Hazardous to Water (AwSV), and oil leak warning device to comply with environmental regulations
- Electrical lines fully protected against gnawing vermin by braided steel jackets
- Optional: Integration of personal protection systems.
